The Cacao Estate at NOVUS
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Chocolate Prep Area

12′ × 10′ · Center-rear · Tier 1 chocolate production

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Layout Overview

Environmental targets are non-negotiable for chocolate quality: 65–70°F, 40–50% RH, air velocity under 50 fpm at the work surface. The mini-split + standalone dehumidifier combination is what delivers those targets — and is the single biggest dollar-line in the room after the prep-table refrigeration.

Tier 1 Production Tier 1 chocolate production is about as low-emission as commercial food production gets. No open flame cooking, no deep frying, no grease-laden smoke. Main outputs are cocoa-scented warm air and mild chocolate particulate. The UL 710B standard measures allowable particulate at 5mg per cubic meter of air.
SlotAllocatedNotes
Ventless hoodInstalled ~24–36″ above the cook worktable
Standalone dehumidifier30–50 pt/dayMounted high on north wall above sliding door; drains to wash-room floor sink
Reach-in refrigerator (west wall)30″Callets, fillings, ganache aging — chocolate-only
Marble work table (west wall)66″Tempering surface, 3′ × 5.5′ marble slab on stainless frame
Stainless prep table (east wall)84″Top is millwork; 2× 24″ UC fridges underneath
Hand sink (south wall, near door)15″NC code, dedicated handwashing
Vibration table + rolling cartLifted onto marble for molding; cart docks under prep table
Sliding doorBrush-sealed; humidity barrier between rooms
Tempering machine (countertop)~16″ × 18″Sits on east-wall prep table
Mini-split (dedicated thermal zone)9k–12k BTUWall-mount head + outdoor condenser

Ventless Hood

Installed ~24–36″ above the cook worktable. Commercially rated system; key certifications to require are UL 710B, NSF, and NFPA 96 compliance. A commercial-grade UL 710B recirculating hood for an 8-foot span will run $3,500–$7,000 installed.

The three tiers to consider

Standalone dehumidifier with humidistat

Slot 10

A mini-split alone holds temperature but won’t reliably hold humidity below 50% RH in a closed 90-sq-ft room with active production — the cooling cycles aren’t long enough to dehumidify aggressively. A dedicated dehumidifier with a humidistat runs independently to hold 40–45% RH regardless of what the mini-split is doing.

Recommended — Aprilaire E070 (70 pt/day commercial dehumidifier)
ModelAprilaire E070 (free-standing or ducted) · budget alternative: Frigidaire FFAD5033W1 (50 pt residential)
Price (est.)Aprilaire E070: $1,200–1,500 · Frigidaire residential: $280–380
Dimensions21″ W × 14″ D × 27″ H. 70 pt/day at 80°F/60% RH (de-rated to ~40 pt at 65°F/45% RH). Built-in humidistat 35–80% RH adjustable. Continuous drain via 5/8″ hose. 115V standard outlet.
Why this oneThe Aprilaire is commercial-grade, the humidistat is accurate, and the drain runs continuous (no bucket to empty). The Frigidaire residential is one-quarter the price and works fine for 2–3 years; if budget is tight at opening, start there and upgrade in year 2.
Mount location matters Place the unit high on the north wall above the sliding door to the wash room (~6′0″ off the floor). Drain path is essentially zero (condensate hose punches through the shared wall and drops to the wash-room floor sink under the 3-comp, max 6″ of tubing). Have the GC add 2×8 wall blocking inside the partition during framing to support the ~80 lb wall-mount load — costs nothing if specified upfront, $300–500 if retrofitted later.
Warning Whichever dehumidifier you pick, route the condensate drain to the wash room floor sink — DO NOT put a drip bucket in the chocolate prep room. The risk of forgetting to empty it on a busy Saturday and flooding the marble work table is real. If the unit ends up floor-mounted, add a $80–120 condensate pump (Little Giant VCMA-15ULS).

Reach-in refrigerator (west wall)

Slot 11
30″ W footprint · west wall, north end · 33–55°F adjustable · hold at 50°F for chocolate finished goods
Recommended — True T-23-HC, 27″ single-section reach-in
ModelTrue T-23-HC (27″ W actual) · upgrade: Traulsen RHT132N
Price (est.)True T-23-HC: $3,200–4,200 · Traulsen RHT132N: $5,800–7,400
Dimensions27″ W × 29.5″ D × 78″ H. 23 cu ft. Single solid stainless door, three adjustable shelves. 33–38°F factory; can be set to 50°F for chocolate. R290 hydrocarbon refrigerant, ENERGY STAR. Standard 115V/15A outlet.
Why this oneTrue T-23 is the workhorse single-section reach-in across NC restaurant kitchens — cheap, durable, the refrigeration tech in your area can fix one in their sleep. Note the actual width is 27″ (not 30″), which gives 3″ of side clearance in the west-wall layout — useful since the marble table next to it generates heat at the work surface.
Note If you go glass-door (True T-23G-HC, ~$300–500 upgrade) the chocolatier can see callet inventory at a glance and the room reads more like a working pastry studio than back-of-house — minor advantage if you ever do classes or open the room to guests. Solid door is the practical default.

Marble work table (tempering surface)

Slot 12
66″ L × 36″ D · west wall middle · polished or honed Carrara marble · 1.25″ thick · on stainless frame
Recommended — Custom marble top + Regency stainless work-table base

This is the chocolatier’s primary work surface. Unlike the back-bar pastry slab (where quartz is recommended for its non-porous, low-maintenance properties), the chocolate prep room marble table is the right place for actual marble — the thermal mass of natural marble is exactly what tempering benefits from.

ModelMarble: 1.25″ Carrara honed slab, 36″ × 66″, food-safe sealed (local fabricator) · Base: Regency stainless 30″ × 72″ work table (top removed, marble slab installed)
Price (est.)Marble fabricated: $900–1,400 · Stainless frame: $300–450 · Install/sealing: $200–400 · Total $1,400–2,250
Why this oneMarble’s thermal mass is the property you want here: it stays cool, draws heat out of chocolate during tabling/tempering, and survives daily contact with melted callets without warping. Quartz won’t do this — engineered stone has half the thermal conductivity of natural marble. The honed (matte) finish over polished is preferred for tempering: less glare, better visibility on dark chocolate film thickness.
Note Source the marble through a Triangle stone fabricator (Triangle Marble & Granite, Cosmos Granite, or NorthState Stone in Raleigh — same fabricators recommended for the back-bar pastry slab). Visit the yard, pick the slab, get fabricator measurements correct against the stainless frame. Honed Carrara is widely available; budget 4–6 weeks lead time. Food-safe sealing is included by reputable fabricators but ask explicitly.

Stainless prep table (east wall)

Slot 13
84″ L × 30″ D · east wall middle · 16-gauge type-304 stainless, NSF, food-safe weld finish
Recommended — Custom Advance Tabco / John Boos top, no legs (sits on UC fridges)

The east-wall prep table is the dual-purpose surface — chocolate mise Wed–Sat, brunch mise Sundays. The 7-foot stainless top is custom millwork (welded by a stainless fabricator, no off-the-shelf 84″ × 30″ top exists at commercial grade), set on top of two 24″ under-counter refrigerators.

ModelAdvance Tabco 84″ × 30″ custom 16-gauge stainless top, marine edges all sides, no leg attachment
Price (est.)$650–900
Why this oneA standard work-table top with legs would be redundant here — the under-counter fridges are already 36″ tall and the top sits on them at the right working height (36″–37″). Spec’ing the top without legs saves ~$200, eliminates a cleaning gap between fridge top and table, and looks clean. 3–5 week lead time.
Note The two UC fridges are independently controlled. On chocolate-prep days you can set both at the same temp (38°F for callets and ganache); on brunch Sundays you can hold one at 38°F (dairy, eggs) and the other slightly cooler at 34°F for cured proteins. Heat rejection is ~2,500 BTU/hr per unit = 5,000 BTU/hr total into the room — feed this number to the MEP engineer for mini-split sizing.

Hand sink

Slot 15

Same product as the wash room hand sink — wall-mount, NSF, gooseneck faucet, 17″ × 15″ footprint. NC code requires this sink in the chocolate prep room because it’s a separate food prep area from the wash room. Located on the south wall near the door to the BOH corridor so every staff member entering from the wash room or FOH triggers a handwash before touching production surfaces.

Price: $140–220. Regency 600HSWALLG.

Vibration table + rolling cart

Slot 16

The vibration table eliminates air bubbles from molded chocolates after the polycarbonate molds are filled, and gives finished bonbons their professional shine and consistent fill.

Recommended — Tomric Systems VT-M (medium) + Regency utility cart
ModelTomric Systems VT-M — 16″ × 20″ platform with side handles · alternative: Chocolate World 1010-CW
Price (est.)Tomric VT-M: $1,400–1,900 · Cart: $200
Why this oneTomric is one of the recommended custom-mold suppliers, so buying the vibration table from the same vendor consolidates the relationship and ships everything in one order. The medium size is correctly specced for 4–6 active molds per day production volume; a larger unit is overkill and harder to lift.

Sliding door with brush seals (to wash room)

Slot 17

The sliding door between the chocolate prep room and the wash room is the humidity barrier between the two zones. The brush seals + dedicated mini-split keep the rooms thermally and humidity-isolated when closed.

Recommended — Real Carriage Doors heavy-duty barn-door track + Pemko 5050CNB brush seals
Price (est.)Track: $200–340 · Brush seals: $120–180 · Bundle ~$320–520
Why this oneBarn-door style sliding hardware is the right form factor — easier to install than a pocket door, doesn’t need wall-cavity work, and makes the door a visual feature in the BOH. Brush seals are non-negotiable for the humidity barrier; without them the dehumidifier runs constantly fighting moisture from the wash room.

Tempering machine (countertop, 12 kg)

Slot 18
~16″ × 18″ footprint · 12 kg tank capacity · 3-stage tempering · 110V/15A

This is the heart of the daily production workflow. Vol. II §8 sets your volume target at 100–150 finished pieces per night across 4–6 active varieties, totaling 4–6 molds per day with a single chocolatier working 25–30 hours/week. That maps cleanly to a small countertop tempering machine in the 12 kg (~25 lb) tank class.

Recommended — Selmi Plus EX (12 kg countertop temperer, Italian, premium)
ModelSelmi Plus EX (12 kg / 25 lb tank, automatic tempering) · alternative: FBM Aura 12, ChocoVision Revolation X3210 (8 lb, smaller)
Price (est.)Selmi Plus EX: $5,800–7,400 · ChocoVision X3210: $1,200–1,800 (budget option, 3.5 kg)
Why this oneSelmi is the gold standard for small-production chocolatiers — the Plus EX is found in every serious bonbon shop in Europe and a growing number in the US. The 12 kg capacity gives the chocolatier plenty of headroom to run two molds in parallel without re-tempering, and the wheel agitation keeps temper indefinitely during a 4–5 hour production session.
Budget alternative The ChocoVision Revolation X3210 ($1,200–1,800) is a real budget alternative if cash-flow at opening is tight — it’s the workhorse hobbyist-pro machine, 3.5 kg tank, decent temper. The trade-off: you’ll re-temper every 1–2 molds instead of running a half-day on one bowl, which adds ~30 minutes of labor per production day. Hire the chocolatier first and let them weigh in; experienced chocolatiers will have a strong preference.

Dedicated mini-split

Slot 9
9,000–12,000 BTU/hr · wall-mounted head + outdoor condenser · sized to active production heat load

The mini-split is the single most important piece of equipment in the chocolate prep room. It needs to be sized to the active production heat load (8,000–12,000 BTU/hr from electric tempering equipment, two reach-ins, two under-counter fridges, and staff body heat) plus the cooling needed to hold 65–70°F against the building envelope.

Recommended — Mitsubishi MSZ-FS12NA + MUZ-FS12NA, 12,000 BTU mini-split
ModelMitsubishi MSZ-FS12NA (indoor head) + MUZ-FS12NA (outdoor condenser) · alternatives: Daikin RXL12QMVJU, LG LSU120HSV5
Price (est.)$1,800–2,400 (equipment) · $1,800–2,800 (install) · installed total ~$4,000
Why this oneMitsubishi M-Series is the gold standard for small commercial mini-splits — quietest in class (19 dB indoor head at low fan), best low-temp heating performance for NC winters, and the local HVAC contractor network is strongest for Mitsubishi in the Triangle.

The placement problem specific to chocolate

The mini-split needs to condition the entire space, but it absolutely cannot blow directly across the chocolate table. Cold moving air across tempered chocolate causes it to set unevenly and bloom; close enough to the chocolate zone to maintain 65–68°F; aim so airflow sweeps the room peripherally.

The best location

The optimal placement is on the opposite wall, high up. This gives you three advantages:

  • It conditions both the chocolate zone and the prep zone from a single unit
  • It directs airflow along the length of the room parallel to the worktables
  • It keeps the unit away from the ventless hood’s capture zone directly above the chocolate table, so the two systems aren’t fighting each other
What to avoid Do not mount it directly down the length of the chocolate table — that’s a straight shot across your tempering zone. Do not mount it on the west wall directly behind the chocolate maker — that puts the discharge right at shoulder height over open chocolate. Do not mount it on the ceiling — cassettes distribute air downward in four directions and one of those directions will inevitably cross the table.

Routing the line set

A standard mini-split installation requires the line set — the refrigerant tubing and electrical conduit connecting the indoor wall unit to the outdoor compressor — to be routed through walls or ceiling. In an open deck space the line set runs exposed along the wall and up through the deck to the exterior compressor with simple conduit strapping. Fast, clean, and half the labor cost of a finished ceiling installation.

Where the compressor unit lives

The outdoor compressor does not have to go on the roof. Most common placement: either a concrete pad on the ground directly outside the exterior wall closest to your chocolate zone, or on a wall-mounted bracket a few feet off the ground.

  • Compressor size: ~28″ × 28″ × 12″ (suitcase size), 60–80 lbs
  • Keep line set run under 50 feet for efficiency
  • 3″ core drill through an exterior wall is a far easier landlord ask than a roof penetration

Buy-List Summary — Chocolate Prep Room

#SlotRecommended productEst. price
9Mini-split (12k BTU dedicated zone, installed)Mitsubishi MSZ-FS12NA + MUZ-FS12NA + install$3,600–5,200
10Standalone dehumidifier (with humidistat)Aprilaire E070 (or Frigidaire residential at low end)$280–1,500
11Reach-in refrigerator (27″)True T-23-HC single-section reach-in$3,200–4,200
12Marble work table (3′ × 5.5′)Custom Carrara slab + Regency stainless frame$1,400–2,250
13Custom stainless prep top (7′ × 30″)Advance Tabco / John Boos custom no-leg top$650–900
14Two under-counter refrigerators (24″ each)True TUC-24-HC × 2$5,600–7,000
15Hand sink (15″ wall-mount)Regency 600HSWALLG$140–220
16Vibration table + rolling cartTomric VT-M + Regency utility cart$1,560–2,160
17Sliding door hardware + brush sealsReal Carriage barn-door track + Pemko$320–520
18Tempering machine (12 kg countertop)Selmi Plus EX (or ChocoVision X3210 budget)$1,200–7,400
19Polycarbonate molds (custom + standard) + smallwaresTomric custom CC molds + standard library$3,400–6,800
Subtotal (low–high)$21,350–38,150

Items to Confirm Before Placing Orders

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